This line is designed for the production of activated carbons with high adsorption capacity. Activated carbon is used in medicine, and in the chemical, pharmaceutical and food industries. Filters containing activated carbon are used in many modern devices for cleaning various media and materials (water, air, etc.).
Read about the TECHNOLOGICAL PROCESS for obtaining activated carbon
The Active-60 unit, integrated into suitable production lines, can be used to activate (or regenerate previously activated) carbon, namely:
Mineral coal and charcoal, in order to obtain active charcoal, dolomite (kieselguhr), etc.;
The process of pyrolysis - carbonization of raw materials can be included in the activation line. It is also possible to use finished coals, for their subsequent activation.
Diagram of the process for producing activated carbon from carbon-containing materials
Active charcoal from nutshell, apple tree pellets and apple wood chips
Elements of the technological line for active charcoal production
â€‹â€‹Short description of the installation ACTIVE-60
A kiln with a rotating drum chamber; a continuous apparatus for heat treatment and activation of various bulk materials and materials with a high porous system, specifically charcoal.
The installation utilises the gas synthesised in the process for heating the raw material to the activation temperature. Initial start-up heat is supplied by liquid, gaseous or solid fuel.
The inner housing of the drum is made using refractory, acid-resistant materials. The outer part of the drum is insulated from weathering.
When using the unit in conjunction with the Bio-Kiln carbonization device, it is possible to use excess heat from the carbonization process in the activation processes. This beneficially affects the energy consumption of the technological processes.
Technical Characteristics of the Activation Installation
|Raw materials and capacity|
|Quantity of raw materials consumed||tons/day||5 - 10|
|Capacity||tons/day||2 - 4|
|Raw material fraction||mm||Depends on raw materials|
|Personnel and operation mode|
|Number of workers per shift||ppl||3-6|
|Number of shifts||pcs./h||3Ń…8, 2Ń…12|
|Qualification of the personnel required||secondary technical education|
|Estimated time of work per day||h||round-the-clock, or per shift|
|Estimated time of work per year||days||340|
|Overall dimensions and infrastructure|
|Overall dimensions||mm||12 800 Ń… 2 500 Ń… 3 800|
|The size of the site/workshop required for the gas generator operation||m||18 000 Ń… 6 000 Ń… 5 000|
|Warehouse of the finished products (dry, with ventilation)||m2||over 150|
|Warehouse of raw materials||m2||over 600|
|Amount of water required for the activation process. The water is non-return.||m3||45 - 90|
|Required power at peak load||kW*h||4,5|
General view of the installation
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