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Technological line for active charcoal production on the basis of installation ACTIVE-1

The line is designed for production of activated carbon. Activated charcoal is used in medicine, chemical, pharmaceutical and food industries. Filters contained activated carbon are used in many modern models of devices for purification of different types of materials (water, air, etc.).

Installation Active-35

Installation Active-1 in the various production lines can be used:

  1. For pyrolysis, burning, calcining, activating of:
  • charcoal and coal, in order to obtain active coal, dolomite (kieselguhr), etc.
  • sawdust, nut shell, fruit seeds and other carbonaceous bulk materials, in order to obtain charcoal and active coal
  1. For drying, burning, calcining of different types of raw materials:
  • mineral raw materials (used as building materials)
  • components of dry building mixes
  • chemical products
  • other products required the same process

Active charcoal from the nutshell
Active charcoal from the nutshell

Active charcoal from the pellets from apple tree
Active charcoal from the pellets from apple tree

Active chrcoal from apple tree chips
Active chrcoal from apple tree chips

The scheme of the production process of active coal
from carbonaceous materials

The scheme of the production process

 
   

The elements of the line for active coal production

1. Equipment for preparation of raw materials for pyrolysis (cutting, crushing, etc.). Depending on the used raw materials by agreement with Customer.
2. Pyrolysis installation (charcoal kiln). Depending on parameters of raw materials used for pyrolysis, and on productivity of activation line.
3. Installation for activation Active-1.

            3.1. Burner on liquid, gaseous or solid fuel 35kW
            3.2. Kiln with rotating drum-chamber
            3.3. Steam heater
            3.4. Steam superheater
            3.5.Cyclone

4. Separator. The separation into fractions of 0-10 mm and 10-20 mm.
5. The disintegrator.
Grinding to fractions of 0-50 mcr.

Short description of installation AСTIVE-1

installation AСTIVE-35Kiln with rotating drum-chamber is a continuous unit for thermal treatment and activation (drying, pyrolysis, calcination, burning and activation) of different bulk materials and materials with high porous system – charcoal. The construction provides installation of burners on liquid, gaseous and solid fuel. Due to the small volume of the heat treatment chamber, it is possible consistent use of units for conducting sequential process.

 

 

 

 

 

The scheme and designation of kiln elements

The scheme and designation of kiln elements

The installation for active carbon productionThe installation for active carbon production

Parameters of installation for activation

The diameter of the inner drum

The length of the drum, mm

The power of the burner, kW

The power of the electrical motor, kW

Overall dimensions

Weight, kg

length

width

height without chimney

273

1600

60

2,2

2200

1200

1800

870

Technical characteristics of installation for activation

The name of the parameter

Parameter

Units of measure

1

Productivity

30-100

kg/hour

2

 

Consumption of gas: in cylinders

natural

10

5

l/hour

m³/hour

3

Steam consumption

70

kg/hour

4

Power of electric motor

2,2

kW

5

Power of electric heating devices (steam generator and superheater)

30

kW/hour

6

Temperature of calcining and drying agent

200-1100

°С

7

Duration of raw material staying in the drum

5 - 90

min

8

Inclination angle of the drum

0 - 6

°

9

The speed of the drum rotation

2 - 18

rp

General look of the kiln

General look of the kiln

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