Charcoal kiln CK-2 "EURO"

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Charcoal kiln CK-2 "EURO"

Download the description of CK-2 EURO

Charcoal kiln CK-2 EURO has been produced by company GreenPower since 2009.

Charcoal kiln CK-2 “EURO” refers to the second generation of charcoal kilns of “EURO” type, which are designed for low-temperature pyrolysis of carbon-containing materials (lump wood waste of logging and woodworking industries, firewood of soft and hard species, fuel briquettes (pini-kay, Nielsen, nestro, ruff)) to obtain high quality charcoal and heat energy.

The uniqueness of the “EURO” kiln technology is following: we do not move raw material from chamber to chamber, we move the process that provides high performance at relatively low cost.

Raw material parameters	Output of charcoal, t/month
Freshly cut wood	20-30*
Pre-dried wood	30-40*
Fuel briquettes	30-45*

A detailed description of the technology of “EURO” type charcoal kilns.

"EURO" technology allows the use of different raw materials for pyrolysis:

lump wood waste of logging and woodworking industries
wood of soft and hard species
fuel briquettes (pini-kay, Nielsen, nestro, ruff)
agricultural waste
shell of various nuts (coconut, walnut, hazelnut, etc.)

The main advantages of CK-2 EURO:

Low cost
Reliability and maintainability
Operation is easy and safe
Absence of emissions during operation of the furnace
High productivity
Maximum mechanization and automation of process control
Low power consumption
It is possible to generate heat energy
Central control of complex of charcoal kilns is possible
The cost includes commissioning works and staff training
Warranty period is 12(24) months
Charcoal holds the shape of raw materials
Not more than 1% of siftings
Charcoal kiln complies with all modern requirements

CK-2 "EURO" is produced in two versions:

CK-2 “EURO”. Mechanized control. The most completed kiln. The chambers produced from stainless steel partially.
CK-2 “EURO-S”. The chambers produced from stainless steel. Mechanized control. The most completed kiln.

Pyrolysis plant from GreenPower Company on the basis of the charcoal kiln CK-2

Pyrolysis plant from GreenPower Company on the basis of the charcoal kiln CK-2 "EURO"

Environmentally friendly charcoal kiln CK-2 EURO

Planning production it should be taken take into account that the costs associated with operation of 1-3 kilns are virtually identical!

KILN DISCRIPTION

The charcoal burning kiln consists of 2 chambers equipped with flame tubes from heat-resistant steel (1000ᵒC) connected to chimney with deflector and furnace. The kiln includes 16 trolleys depending, platform to move the trolleys, trestle for loading of raw material and unloading of charcoal and an electric winch as well. The chambers can operate in "DRYING" and "PYROLYSIS" modes. Each chamber contains 4 trolleys and has a loading hatch to load/unload the trolleys. The chambers are equipped with gas-escape channels used to withdraw gas, emitted during the process of pyrolysis into the furnace. It provides maintenance of drying and pyrolysis process, as well as the ecological cleanness of the process. There is a water seal connected to the chamber to stabilize pressure inside the chamber and to drain a condensate from the steam release pipe. The charcoal kiln is equipped with a chimney. All control elements are mechanized. A permanent recording of the main operating parameters is conducted. This allows to carry out an analysis of the kiln operation.

Elements of the kiln

Components of the kiln

1. Furnace of the kiln	14. Furnace-chamber connection, refractory concrete channel
2. Chamber of drying/pyrolysis	15. Chamber-chamber connection
3. Trolley	16. Chimney damper
4. Platform to transfer the trolleys	17. Chimney base
5. Electric winch	18. Chamber door
6. Portable trestle	19. Chamber door bracket
7. Chimney	20. Heating tubes of the chamber
8. Chimney deflector	21. Control panel
9. Pipe of the afterburning plug	22. Inspection window of reheat chamber
10. Steam pipe	23. Furnace door
11. Pyrolysis gas pipe	24. Furnace ashpit
12. Pipe of forced air supply into the furnace	25. Built-in collector of the trolley
13. Blower of forced air supply into the furnace

A detailed description of the ELEMENTS of "EURO" type charcoal kilns

A detailed description of the operation of "EURO" type charcoal kilns

Productivity of charcoal kiln

Raw material parameters	Output of charcoal, t/month
Freshly cut wood	20-30*
Pre-dried wood	30-40*
Fuel briquettes	30-45*

Operation parameters of the kiln

Parameter	Unit of measure	Value
Maintenance staff for 1-3 kilns	person	2-3
Power consumption, not more than	kW/hour	1,2
Consumption of firewood for furnace**	m³/day	0,1
Dimensions: length, width, height	mm	4750х8800х2400
The duration of full cycle	hours	18-36
Weight	t	13
Warranty period	month	12

*The value of parameters depends on the following factors: moisture content of wood, species of wood (minimum humidity - poplar, maximum humidity - hornbeam, Crimean oak), the size of the piece. Increased humidity compared to the nominal (55% relative humidity) significantly reduces the output and increases the consumption of firewood for furnace. At relative humidity of 75% (freshly cut hardwood during the sap flow period) the productivity is reduced by 15-20%.

Percentage yield of charcoal depending on the raw materials used

Standard completing unit of charcoal-burning kiln CK-2 “EURO” fits 86m³ trailer (truck, TIR) Besides one unit of CK-2 “EURO” fits 40 ft. container OT. At the same time a part of trolleys can be shipped disassembled. (Watch the video of "loading into truck")

TO KNOW THE PRICE OF THE KILN YOU CAN SEND A REQUEST

Presentation of the charcoal kiln CK-2 "EURO"