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Charcoal kiln CK-2 "EURO"

Charcoal kiln CK-2 EURO has been produced by company GreenPower since 2009.

Charcoal kiln CK-2 “EURO” refers to the second generation of charcoal kilns of “EURO” type, which are designed for low-temperature pyrolysis of carbon-containing materials (lump wood waste of logging and woodworking industries, firewood of soft and hard species, fuel briquettes (pini-kay, Nielsen, nestro, ruff)) to obtain high quality charcoal and heat energy.  

The uniqueness of the “EURO” kiln technology is following: we do not move raw material from chamber to chamber, we move the process that provides high performance at relatively low cost. 

A detailed description of the technology of “EURO” type charcoal kilns.

"EURO" technology allows the use of different raw materials for pyrolysis:

  • lump wood waste of logging and woodworking industries
  • wood of soft and hard species
  • fuel briquettes (pini-kay, Nielsen, nestro, ruff)
  • agricultural waste
  • shell of various nuts (coconut, walnut, hazelnut, etc.)

The main advantages of CK-2 EURO:

  • Low cost
  • Reliability and maintainability
  • Operation is easy and safe
  • Absence of emissions during operation of the furnace
  • High productivity
  • Maximum mechanization and automation of process control
  • Low power consumption
  • It is possible to generate heat energy
  • Central control of complex of charcoal kilns is possible
  • The cost includes commissioning works and staff training
  •  Warranty period is 12(24) months
  • Charcoal holds the shape of raw materials
  • Not more than 1% of siftings
  • Charcoal kiln complies with all modern requirements

CK-2 "EURO" is produced in two versions:

  • CK-2 “EURO”. Mechanized control.  The most completed kiln. The chambers produced from stainless steel partially.
  • CK-2 “EURO-S”. The chambers produced from stainless steel. Mechanized control.  The most completed kiln.

Pyrolysis plant from GreenPower Company on the basis of the charcoal kiln CK-2

Pyrolysis plant from GreenPower Company on the basis of the charcoal kiln CK-2 "EURO"

Environmentally friendly charcoal kiln CK-2 EURO

Planning production it should be taken take into account that the costs associated with operation of 1-3 kilns are virtually identical!

KILN DISCRIPTION

The charcoal burning kiln consists of 2 chambers equipped with flame tubes from heat-resistant steel (1000ᵒC) connected to chimney with deflector and furnace. The kiln includes 16 trolleys depending, platform to move the trolleys, trestle for loading of raw material and unloading of charcoal and an electric winch as well. The chambers can operate in "DRYING" and "PYROLYSIS" modes. Each chamber contains 4 trolleys and has a loading hatch to load/unload the trolleys. The chambers are equipped with gas-escape channels used to withdraw gas, emitted during the process of pyrolysis into the furnace. It provides maintenance of drying and pyrolysis  process, as well as the ecological cleanness of the processThere is a water seal connected to the chamber to stabilize pressure inside the chamber and to drain a condensate from the steam release pipe. The charcoal kiln is equipped with a chimney. All control elements are mechanized. A permanent recording of the main operating parameters is conducted. This allows to carry out an analysis of the kiln operation.

Elements of the kiln

Components of the kiln

1. Furnace of the kiln                                           14. Furnace-chamber connection, refractory concrete channel
2. Chamber of drying/pyrolysis 15. Chamber-chamber connection
3.  Trolley 16. Chimney damper
4.  Platform to transfer the trolleys 17. Chimney base
5.  Electric winch 18. Chamber door
6.  Portable trestle 19. Chamber door bracket
7.  Chimney 20. Heating tubes of the chamber
8.  Chimney deflector 21. Control panel
9.  Pipe of the afterburning plug 22. Inspection window of reheat chamber
10. Steam pipe 23. Furnace door
11. Pyrolysis gas pipe 24. Furnace ashpit
12. Pipe of forced air supply into the furnace 25. Built-in collector of the trolley
13. Blower of forced air supply into the furnace  
 
A detailed description of the ELEMENTS of "EURO" type charcoal kilns
 
A detailed description of the operation of "EURO" type charcoal kilns
Productivity of charcoal kiln
Raw material parameters Output of charcoal, t/month
Freshly cut wood 20-30*
Pre-dried wood 30-40*
Fuel briquettes 30-45*

 

Operation parameters of the kiln

Parameter

Unit of measure

Value

Maintenance staff for 1-3 kilns

person

2-3

Power consumption, not more than

kW/hour

1,2

Consumption of firewood for furnace**

m3/day

0,1

Dimensions: length, width, height 

mm

4750х8800х2400

The duration of full cycle

hours

18-36

Weight

t

13

Warranty period

month

12

*The value of parameters depends on the following factors: moisture content of wood, species of wood (minimum humidity - poplar, maximum humidity - hornbeam, Crimean oak), the size of the piece. Increased humidity compared to the nominal (55% relative humidity) significantly reduces the output and increases the consumption of firewood for furnace. At relative humidity of 75% (freshly cut hardwood during the sap flow period) the productivity is reduced by 15-20%.

Percentage yield of charcoal depending on the raw materials used

Standard completing unit of charcoal-burning kiln CK-2 “EURO” fits 86m3 trailer (truck, TIR) Besides one unit of CK-2 “EURO” fits 40 ft. container OT.  At the same time a part of trolleys can be shipped disassembled. (Watch the video of "loading into truck")

TO KNOW THE PRICE OF THE KILN YOU CAN SEND A REQUEST

Presentation of the charcoal kiln CK-2 "EURO"

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